Generic Motor Calculations and Testing- GM6 Motors & Micro-Metal

By Zach Oyog | Sojourner Team | Fall 2017

Figure 1 (circuit to measure current)

 

Motor max Current (mA) min Current (mA) Time (sec) Voltage (V)
GM6 w/ cap 102 99.1 5 5
GM6 w/o cap 100.9 98.5 5 5
GM6 w/ cap 92.1 88.3 5 3.3
GM6 w/o cap 89 87.2 5 3.3
Micro Gear (Soj) w/cap 13.3 13.2 5 5
Micro Gear (Soj) w/cap 13.7 13.6 5 5
Micro Gear (Soj) w/cap 11.8 11.7 5 3.3
Micro Gear (Soj) w/cap 11.8 11.7 5 3.3
Micro Gear (Gol) w/cap 27.6 27.3 5 5
Micro Gear (Gol) w/o cap 27.4 27.1 5 5
Micro Gear (Gol) w/cap 23.2 23 5 3.3
Micro Gear (Gol) w/o cap 24.1 23.9 5 3.3

 

Discussion:

When measuring the current there was a fluctuation in values, which is why the table has a “max” and “min” current, and the current value would decrease by a low amount as time progressed. The “Time” column represents the amount of time passed before the readings were recorded. Decoupling capacitors were added to filter any high-frequency noise coming from the power supply but when removed the values were marginally different. However, since the Arduino Leonardo output is a direct current voltage, high frequencies would not affect the operation of these DC motors.

For gearmotors, there exists a user-created MATLAB file that uses the manufacturers motor parameters to create characteristic motor curves. From parameters needed, voltage rating, stall current, stall torque, no-load current, and no-load speed (rpm), the file generates five different curves: Torque vs. Speed, Torque vs. Current, Torque vs. Output Power, Torque vs. Input Power, and Power Efficiency vs. Torque.

Figure 2 (micro gearmotor curves)

Figure 3 (GM6 motor curves)

  • 1006:1 Micro Metal Measurements
  • Value
    Type
  • Maximum
  • Average
  • Minimum
  • 1006:1 Micro Metal Measurements
  • Current (mA)
  • 42.5
  • 35.54
  • 29.2
  • 1006:1 Micro Metal Measurements
  • Voltage (V)
  • 4.84
  • 4.84
  • 4.84
  • 1006:1 Micro Metal Measurements
  • Resistant (Ohm)
  • 17.6
  • 17.6
  • 17.6
  • 1006:1 Micro Metal Measurements
  • Back EMF (V)
  • 4.09
  • 4.21
  • 4.33
  • 30 RPM Micro-Metal Measurements
  • Value Type
  • Maximum
  • Average
  • Minimum
  • 30 RPM Micro-Metal Measurements
  • Current (mA)
  • 18
  • 13.41
  • 7.5
  • 30 RPM Micro-Metal Measurements
  • Voltage (V)
  • 4.91
  • 4.91
  • 4.91
  • 30 RPM Micro-Metal Measurements
  • Resistance (Ohms)
  • 34
  • 34
  • 34
  • 30 RPM Micro-Metal Measurements
  • Back EMF (V)
  • 4.30
  • 4.45
  • 4.66
  • GM6 Motor
  • Value Type
  • Maximum
  • Average
  • Minimum
  • GM6 Motor
  • Current (mA)
  • 245.9
  • 13.41
  • 7.5
  • GM6 Motor
  • Voltage (V)
  • 4.52
  • 4.52
  • 4.52
  • GM6 Motor
  • Resistance (Ohms)
  • 7.49
  • 7.49
  • 7.49
  • GM6 Motor
  • Back EMF (V)
  • 0.19
  • 2.26
  • 3.68